Powder compression is a very complex process, Heckel's equation is usually applied to high-pressure, low void ratio powder material. Lithium-ion battery design and manufacturing process in the current powder compaction density assessment has become the focus of many materials and host plant indicators, the stability of the powder compaction.
What is compaction density in lithium ion batteries?
In the design of lithium-ion batteries, compaction density = areal density / (thickness after pole piece rolling — thickness of current collector), unit: g / cm3, which is the basic definition. In the fabrication of lithium-ion batteries, compaction density has a large impact on battery performance.
How does compaction density affect the battery capacity and specific energy?
The compaction density of the high-rate battery affects the battery capacity and specific energy, the same capacity design, the battery quality is close; the compaction density is different, the thickness of the pole piece is different, and the thickness of the assembled battery is different.
How to increase the volumetric specific energy of a lithium-ion battery?
The effect of compaction density on the volume of the battery to change the volumetric specific energy of the battery to some extent, from this point of view, increasing the compaction density is one of the effective ways to increase the volumetric specific energy of the lithium-ion battery.
How to determine the energy density of lithium batteries?
In the laboratory or in the upstream area of battery manufacturing, it is often the case that the performance obtained from coin cells tested in the laboratory is used to estimate the energy density of lithium batteries. The exact energy densities of lithium batteries should be obtained based on pouch cells or even larger batteries.
Is there a design principle for lithium batteries?
However, there is still no overall and systematic design principle, which covers key factors and reflects crucial relationships for lithium batteries design toward different energy density classes. Such a lack of design principle impedes the fast optimization and quantification of materials, components, and battery structures.
How does compaction density affect electrode structure?
In the unrolled electrode, only 50% of the space is occupied by the active material, increasing the compaction density can effectively increase the volumetric energy density and weight energy density of the electrode, but this also affects the electrode structure, such as pores.